2019年11月3日星期日

Self-priming centrifugal pump impeller requirements and how to overhaul the impeller

(1) the requirements of the impeller

· Impeller should have sufficient strength and degree of steel;

The shape of the runner is a streamlined type that conforms to the law of liquid flow, the flow velocity is evenly distributed, the resistance of the runner is as small as possible, and the surface roughness of the runner is small.

Material should have good wear resistance;

· Impeller should have a good balance of static and dynamic balance;

Simple structure, good manufacturing process. Centrifugal pump impeller is generally made of cast.

(2) The main structural parameters of the centrifugal pump impeller

a. blade impeller inlet and outlet installation angle

b. Number of leaves

Centrifugal pump impeller overhaul

Impeller damage is usually worn or broken, the following reasons.

① impeller imbalance or improper installation, resulting in friction.

②Because the pump shaft is bent, the pump shaft and the power shaft are not the same, the bearings or packing wear too much, causing the impeller to shake and generate friction.

③ by sediment, water erosion, wear grooves or streaks.

④ debris sucked into the impeller, broken impeller.

⑤ cavitation occurs, resulting in honeycomb-shaped hole.

Impellers that wear too much, have severe cavitation or are damaged should generally be replaced with new impellers, eliminating any cause of wear or damage.

In the case of local damage (such as trenches, voids, etc.) can still be used, welding repair.

Method of operation is: the welding pieces placed on the charcoal fire heated to about 600 ℃, at the welding pad to hang tin, and then gas welding flame brass rod dissolved into the trench or empty. After welding, remove the charcoal, cover the insulation with asbestos, make it cool slowly, to prevent cracks, and then cool or flatten the surface after light. Epoxy resin mortar sometimes can also be used to repair the impeller, especially for more sediment and make the blade wear serious places, if the entire blade is coated with epoxy resin mortar, you can receive better results.

After repair centrifugal pump impeller should be static balance test.

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